Factory Acceptance Testing, or FAT, and Site Acceptance Testing, or SAT, are complementary stages for verifying an automation system. FAT is generally performed before shipment or installation; SAT confirms the installed system in its real site, utilities, material flow, and operating environment.

Factory Acceptance Testing

FAT can verify panel wiring, PLC and HMI behavior, device configuration, simulated or available I/O, sequence logic, alarms, recipes, and documentation before the equipment leaves the build location.

Site Acceptance Testing

SAT verifies installation, field wiring, production interfaces, utilities, networks, safety devices, material, operators, and real machine conditions. It may reveal site-specific issues that cannot be reproduced at a bench.

Use the same test evidence

Area FAT focus SAT focus
Controls Logic and simulated I/O Installed I/O and process
Safety Design and functional preparation Installed devices and validation
Operations Expected workflows Actual production and handoff

Plan exceptions

Record open items, owners, retest criteria, backups, and acceptance signatures. TechControl supports machine commissioning and control-system integration through structured testing.

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